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Contact: +39 0521 607568
info@mnmetalnova.it
Via Mercalli 4/A
43122, Parma, ITALY
Working Time: 08:00 - 17:00
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ELECTRONIC VOLUMETRIC FILLING SYSTEM BASED ON MAGNETIC FLOWMETERS

THE MODERN SYSTEM TO FILL JUICE IN HYGENIC AND FLEXIBLE CONDITIONS

GENERAL FEATURES

Electronic volumetric filling system based on magnetic flow meters.
The functioning of these instruments is guaranteed for still products with specific electric conductivity higher than 50 uS/cm (value to be considered at the filling temperature).
Filling without contact between bottle and filling valve.
Filling valve opening by pneumatic electro valve driven by bottle presence sensor signal (opening) and flow meter signal (closure).
Double filling speed, to guarantee reduced filling time and to avoid product splash out.
Electric board for the flow meter signal management and electro valves for filling valve controls installed on the carousel to guarantee easy access.
Volume set up for each filling valve in the operator touch screen panel.
Memorization of parameters set for each bottle size, with the possibility to select them from the operator touch screen panel.
External product feeding tank complete with level control, infeed valve, spray ball for cleaning, pump for product transfer to the filling valves.
Product transfer from external feeding tank to the filling valves by pump driven by inverter to keep constant pressure or by gravity (for foaming products).
Lower manifold for the connection fixed pipe – rotating pipe with special treatment in the sliding parts to guarantee longer life.
Product distribution from central pipe to filling valves with small distributor easy to clean.
Upper manifold for compressed air and electric signals distribution with special treatment in the sliding parts to guarantee longer life.
Parts in contact with the product in stainless steel AISI 304 (standard) or AISI 316 (on demand).
Sealing rubber complying with food norms.
Machine predisposed for hot CIP in recirculation (CIP group excluded).
Dummy bottles with manual (standard) or automatic (on demand) set up.
Carousel frame manufactured in stainless steel AISI 304.
Bottle neck grippers fixed to the carrousel without bottle lifters, to keep the bottles centered under the filling valves.

Machine available in “neck handling” version (fixed height carrousel and bottle support in the neck, typically used for PET bottles) or in “body handling” version (height adjustable carrousel and bottle suppot in the bottom, typically used for glass bottles or bottles with neck finish without ring).


OPTION & DETAILS[vc_tta_accordion c_icon=”triangle” active_section=”1″]

The system guarantees the volume inside the bottle.
Flowmeter’s output is in pulses, that are processed by an electronic board in communication with the PLC and with the electrovalves tra drives he opening of the filling valve. When the number of counted pulses equals the number of pulses set for the working size, the filling valve is closed.
This system allows contact less filling, which means:

No bottle sealings;
No lifting pistons;
No mechanisms for the fill level adjustment.

The inductive flow meter is suitable for conductive products, in case of not conductive products a mass flow meter can be used.

Dummy bottles fixed to a support present on the machine, to be manually screwed to the filling valve terminal during the CIP.

Automatic dummy bottle that can be loaded and downloaded from touch panel without entering in the machine. This solution allows:

Higher level of hygiene.
Reduction of the manpower time.

External tank
To have an external tank simplifies the internal structure of the filler.
The external tank can be easily cleaned with spray ball and it is possible to inspect it simply
removing its cover.

Product pump control
Pump speed is controlled with frequency converter using the signals coming
from a pressure transducer positioned on the delivery pipe.
This solution allows having constant pressure at the filling valves, which means higher
filling accuracy.

Small central manifold that guarantees cleaning easiness.

The parameters for each bottle size are memorized in recipes that can be quickly loaded from touch panel.

index-pdf-file-google-searchDownload Brochure
VMAG Filling system


RELATED VIDEO
  VMAG FILLING SYSTEM ( JUICE ) – METALNOVA SpA
[:it]

SISTEMA DI RIEMPIMENTO ELETTRONICO VOLUMETRICO BASATO SU FLUSSIMETRI MAGNETICI

IL MODERNO SISTEMA PER RIEMPIRE I SUCCHI IN CONDIZIONI FLESSIBILI ED IGIENICHE

CARATTERISTICHE GENERALI

Riempimento elettronico volumetrico con misuratori di flusso magnetici.
Il funzionamento degli strumenti è garantito per liquidi piatti con conducibilità elettrica specifica superiore a 50 ųS/cm ( considerati alla temperatura di riempimento).
Riempimento senza contatto tra bottiglia e valvola di riempimento.
Apertura valvola di riempimento mediante elettrovalvola pneumatica azionata da sensore di presenza bottiglia (apertura) e segnale misuratore di flusso (chiusura).
Riempimento a due velocità, per garantire minore tempo di riempimento ed evitare fuoriuscita di prodotto dalla bottiglia.
Moduli elettronici necessari alla gestione del segnale del flussimetro e delle elettrovalvole di comando valvola di riempimento installati sulla giostra, per garantire rapido accesso.
Regolazione del volume da riempire per ogni valvola di riempimento attraverso terminale operatore touch screen.
Memorizzazione dei parametri di riempimento per ogni formato bottiglia, con possibilità di selezionarli dal terminale operatore touch screen.
Serbatoio esterno di alimentazione prodotto completo di controllo di livello, valvola di ingresso, spray ball per il lavaggio, pompa di invio prodotto alle valvole di riempimento.
Trasferimento prodotto dal serbatoio esterno alle valvole di riempimento attraverso pompa pilotata da inverter per mantenere costante la pressione di riempimento.
Collettore inferiore di collegamento tubazione fissa – tubazione rotante realizzato con parti in scorrimento con speciale trattamento superficiale per garantire lunga durata.
Distribuzione prodotto dalla tubazione centrale alle valvole di riempimento mediante collettore di piccole dimensioni facilmente lavabile.
Collettore superiore distribuzione aria compressa e segnali elettrici realizzato con speciale trattamento superficiale sulle parti in scorrimento per garantire lunga durata.
Parti a contatto col prodotto in acciaio AISI 304 (standard) o AISI 316 (su richiesta).
Particolari di tenuta conformi alle normative alimentari.
Macchina predisposta per il CIP a caldo, in ricircolo (Gruppo CIP escluso).
False bottiglie ad installazione manuale (di serie) o automatica (opzionale).
Struttura della giostra realizzata in acciaio inox AISI 304.
Centraggio bottiglie al di sotto delle valvole di riempimento mediante pinze presa collo, senza la necessità di martinetti di sollevamento.

Macchina disponibile in versione “neck handling” (giostra ad altezza fissa e supportazione bottiglia nel collo, tipicamente usata per bottiglie PET) o in versione “body handling” (giostra regolabile in altezza e supporto bottiglia dal fondo, tipicamente usate per bottiglie vetro o bottiglie con collo senza anello di baga).


OPZIONI & DETTAGLI [vc_tta_accordion c_icon=”triangle” active_section=”1″]

Il sistema garantisce il volume di prodotto in bottiglia attraverso un misuratore di portata.
Il misuratore di portata ha come uscita degli impulsi, che vengono elaborati da una scheda elettronica in comunicazione con il PLC e con le elettrovalvole che comandano l’apertura della valvola di riempimento. Quando il numero di impulsi contati eguaglia il numero di impulsi per il formato in lavoro, la valvola di riempimento viene chiusa..

Questo sistema permette di avere un riempimento senza contatto il che significa:

Non avere la guarnizione di tenuta bottiglia, sempre critica dal punto di vista igienico;
Non avere pistoni di sollevamento;
Non avere sistemi di regolazione del livello meccanici;

Il misuratore magnetico è idoneo a prodotti conducibili; nel caso di prodotti non conducibili può essere sostituito con misuratori massici.

Falsa bottiglia fissata su un supporto presente sulla macchina, da avvitare manualmente al terminale della valvola di riempimento durante il CIP.

Falsa bottiglia automatica che può essere caricata e scaricata da pannello operatore touch screen senza entrare nella macchina.

Questa soluzione permette:

Livello elevato d’igiene.
Riduzione del tempo di intervento manuale.

Serbatoio esterno
Avere un serbatoio esterno permette di avere una struttura semplice della riempitrice.
Il serbatoio esterno può essere lavato facilmente con una spray ball.
Pompa prodotto
La velocità della pompa è regolata mediante inverter azionato dai segnali proveniente da un trasduttore di pressione montato sul tubo di mandata. Questa soluzione consente di avere pressione costante alle valvole di riempimento, il che significa avere elevata precisione di riempimento.

Collettore centrale di piccola dimensione che garantisce facilità di pulizia.

I parametri per ogni formato bottiglia sono memorizzati in ricette che possono essere caricate rapidamente dal pannello operatore touch screen.

[/vc_tta_accordion][vc_separator]

index-pdf-file-google-searchScarica Brochure
Sistema di Riempimento VMAG

[vc_separator border_width=”2″]
VIDEO CORRELATI
METALNOVA SpA – VMAG FILLING SYSTEM ( JUICE )
[:fr]

SYSTEME DE REMPLISSAGE ELECTRONIQUE VOLUMETRIQUE BASE’ SUR DEBITMETRES MAGNETIQUES

LE MODERNE SYSTEME POUR REMPLIR JUS EN CONDITIONS HYGIENIQUES ET FLEXIBLES

CARACTERISTIQUES GENERALES

Remplissage électronique volumétrique avec débitmètres magnétiques. Le fonctionnement est assuré pour produits plats avec une conductibilité électrique supérieure au 50 μS/cm (à la température de remplissage).
Remplissage sans contact entre la bouteille et la vanne de remplissage.
Ouverture vanne de remplissage par vanne pneumatique actionnée par le signal de présence bouteille (ouverture) et le signal du débitmètre (fermeture).
Remplissage à deux vitesses, pour avoir temps de remplissage plus rapide et éviter sortie de produit de la bouteille.
Modules électroniques pour la gestion du signal des débitmètres et électro vannes de commande de la vanne de remplissage installées sur le carrousel, pour avoir un accès facile.
Réglage du volume à remplir pour chaque vanne de remplissage par écran operateur tactile.
Mémorisation des paramètres de remplissage pour chaque format bouteille, avec possibilité de les sélectionner de l’écran operateur tactile.
Bac extérieur d’alimentation produit, avec contrôle de niveau, soupape d’entrée, boule de lavage pour le nettoyage, pompe d’envoi produit aux vannes de remplissage.
Pompe d’envoi produit du bac extérieur aux vannes de remplissage contrôlée par variateur de fréquence afin de maintenir une pression constante de remplissage.
Collecteur inferieur de passage tuyau fixe – tuyau tournant avec parties en glissement avec traitement de surface spécial garantir une longue durée.
Distribution produit du tuyau central aux vannes de remplissage par distributeur de petite dimension facile à nettoyer.
Collecteur supérieur pour la distribution air comprimé et des signales électriques avec traitement de surface spécial pour garantir une longue durée.
Parties en contact avec le produit en acier inox AISI 304 (standard) ou AISI 316 (à la demande).
Parties de tenue aptes à l’emploi alimentaire.
Machine avec prédisposition à l’assainissement à chaud (NEP) en recirculation (unité NEP exclu).
Fausses bouteilles à installation manuelle (standard) ou automatique (à la demande).
Structure du carrousel en acier inox 304.
Centrage bouteilles sous les vannes de remplissage avec pinces de prise col, sans la nécessité de pistons de soulèvement.

Machine disponible en version « neck handling » (carrousel à hauteur fixe et support bouteille par le col, solution typique pour bouteilles PET) ou en version « body handling » (carrousel à hauteur réglable et support bouteille par le fond avec plateaux, solution typique pour bouteilles verre ou bouteilles avec col sans anneau de bague).


OPTIONS ET DÉTAILS [vc_tta_accordion c_icon=”triangle” active_section=”1″]

Le système assure le volume de produit dans la bouteille par un débitmètre.
Le débitmètre a comme sortie des impulsions qui sont traitées par une carte électronique en communication avec l’automate et les électrovannes qui commandent l’ouverture de la vanne de remplissage. Lorsque le nombre d’impulsions comptées est égal au nombre d’impulsions pour le format en travail, la vanne de remplissage est fermée .

Ce système permet d’avoir un remplissage sans contact, ce qui signifie de:

Ne pas avoir le joint d’étanchéité bouteille, toujours critique du point de vue de l’hygiène;
Ne pas avoir pistons de levage ;
Ne pas avoir des systèmes mécaniques de réglage du niveau;

Le débitmètre magnétique est apte pour les produits conductibles; dans le cas des produits non conductibles, il peut être remplacé par débitmètre massique

Fausse bouteille fixée à un support présent sur la machine, à visser à mains au terminal de la vanne de remplissage pendant le NEP.

Fausse bouteille automatique qui peut être chargée ou déchargée du écran operateur tactile sans entrer dans la machine.

Cette solution permet :

Haut niveau d’hygiène;
Réduction de temps d’intervention manuel.

Bac extérieur
Avoir un bac extérieur permet d’avoir une structure simple de la remplisseuse.
Le bac extérieur peut être lavé facilement avec une boule de lavage et c’est possible de l’inspecter simplement enlevant le couvercle supérieure.
Pompe produit
La vitesse de la pompe est contrôlée par variateur de fréquence piloté avec le signal d’un transducteur de pression positionné sur le tuyau d’envoi.
Cette solution permet d’avoir une pression constante aux vannes de remplissage, ça veut dire meilleur précision de remplissage.

Collecteur central de petite dimension pour garantir facilité de nettoyage.

Les paramètres pour chaque format bouteille sont mémorisées en recettes qui peuvent être chargées rapidement du écran operateur tactile.

[vc_separator]

index-pdf-file-google-searchDownload Brochure
VMAG Filling system


VIDÉO CONNEXE
METALNOVA SpA – VMAG FILLING SYSTEM ( JUICE )
[:es]

ELECTRONIC VOLUMETRIC FILLING SYSTEM BASED ON MAGNETIC FLOWMETERS

THE MODERN SYSTEM TO FILL JUICE IN HYGENIC AND FLEXIBLE CONDITIONS

Electronic volumetric filling system based on magnetic flow meters.
The functioning of these instruments is guaranteed for still products with specific electric conductivity higher than 50 uS/cm (value to be considered at the filling temperature).
Filling without contact between bottle and filling valve.
Filling valve opening by pneumatic electro valve driven by bottle presence sensor signal (opening) and flow meter signal (closure).
Double filling speed, to guarantee reduced filling time and to avoid product splash out.
Electric board for the flow meter signal management and electro valves for filling valve controls installed on the carousel to guarantee easy access.
Volume set up for each filling valve in the operator touch screen panel.
Memorization of parameters set for each bottle size, with the possibility to select them from the operator touch screen panel.
External product feeding tank complete with level control, infeed valve, spray ball for cleaning, pump for product transfer to the filling valves.
Product transfer from external feeding tank to the filling valves by pump driven by inverter to keep constant pressure or by gravity (for foaming products).
Lower manifold for the connection fixed pipe – rotating pipe with special treatment in the sliding parts to guarantee longer life.
Product distribution from central pipe to filling valves with small distributor easy to clean.
Upper manifold for compressed air and electric signals distribution with special treatment in the sliding parts to guarantee longer life.
Parts in contact with the product in stainless steel AISI 304 (standard) or AISI 316 (on demand).
Sealing rubber complying with food norms.
Machine predisposed for hot CIP in recirculation (CIP group excluded).
Dummy bottles with manual (standard) or automatic (on demand) set up.
Carousel frame manufactured in stainless steel AISI 304.
Bottle neck grippers fixed to the carrousel without bottle lifters, to keep the bottles centered under the filling valves.
Machine available in “neck handling” version (fixed height carrousel and bottle support in the neck, typically used for PET bottles) or in “body handling” version (height adjustable carrousel and bottle suppot in the bottom, typically used for glass bottles or bottles with neck finish without ring).

The system guarantees the volume inside the bottle.
Flowmeter’s output is in pulses, that are processed by an electronic board in communication with the PLC and with the electrovalves tra drives he opening of the filling valve. When the number of counted pulses equals the number of pulses set for the working size, the filling valve is closed.
This system allows contact less filling, which means:

No bottle sealings
No lifting pistons
No mechanisms for the fill level adjustment

The inductive flow meter is suitable for conductive products, in case of not conductive products a mass flow meter can be used.

Dummy bottles fixed to a support present on the machine, to be manually screwed to the filling valve terminal during the CIP.

Automatic dummy bottle that can be loaded and downloaded from touch panel without entering in the machine. This solution allows:

Higher level of hygiene.
Reduction of the manpower time.

External tank
To have an external tank simplifies the internal structure of the filler.
The external tank can be easily cleaned with spray ball and it is possible to inspect it simply
removing its cover.

Product pump control
Pump speed is controlled with frequency converter using the signals coming
from a pressure transducer positioned on the delivery pipe.
This solution allows having constant pressure at the filling valves, which means higher
filling accuracy.

Small central manifold that guarantees cleaning easiness.

The parameters for each bottle size are memorized in recipes that can be quickly loaded from touch panel.

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index-pdf-file-google-searchDownload Brochure
VMAG Filling system

RELATED VIDEO

METALNOVA SpA – VMAG FILLING SYSTEM ( JUICE )

[:]