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Contact: +39 0521 607568
info@mnmetalnova.it
Via Mercalli 4/A
43122, Parma, ITALY
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ELECTRONIC WEIGHT FILLING SYSTEM BASED ON MASS FLOW METERS APPLIED TO LINEAR MACHINES 

THE MODERN SYSTEM TO FILL EDIBLE OIL WITH ACCURACY

Electronic weight filling system based on mass flow meters.
Filling without contact between bottle and filling valve.
Filling valve opening by pneumatic electro valve driven by bottle presence sensor signal (opening) and flow meter signal (closure).
Double filling speed, to guarantee reduced filling time and to avoid product splash out.
Weight set up for each filling valve in the operator touch screen panel.
Memorization of parameters set for each bottle size, with the possibility to select them from the operator touch screen panel.
External product feeding tank complete with level control, infeed valve, spray ball for cleaning, pump for product transfer to the filling valves.
Product transfer from external feeding tank to the filling valves by pump driven by inverter to keep constant pressure.
Parts in contact with the product in stainless steel AISI 304 (standard) or AISI 316 (on demand).
Sealing rubber complying with food norms.
Machine emptying with manual set up dummy bottles connected to one single discharging point.
Pneumatic device to block the bottles in the neck under the filling valve during the filling phase.

[vc_custom_heading text=”OPTION & DETAILS” font_container=”tag:h1|text_align:left” google_fonts=”font_family:Droid%20Sans%3Aregular%2C700|font_style:700%20bold%20regular%3A700%3Anormal”][vc_tta_accordion style=”modern” c_icon=”triangle” active_section=”1″]

Flussimetro di tipo massico VMAS
The system guarantees the weight inside the bottle by means a mass flowmeter.
Flowmeter’s output is in pulses, that are processed by an electronic board in communication with the PLC and with the electrovalves that drives the opening of the filling valve. When the number of counted pulses equals the number of pulses set for the working size, the filling valve is closed.

This system allows contact less filling, which means:

Not to have the bottle sealing;
Not to have lifting pistons;
Not to have mechanisms for the fill level adjustment;
Not to have the measuring system in contact with the bottle (typical of the systems based on weighing cells).

The machine is supplied with manual dummy bottles fixed to a plate that can be quickly screwed on the filling valve terminal and connected with a flexible pipe to a manifold pipe with discharging point.

serbatoio per acqua piatta

External tank
The tank is positioned on the ground, in easy accessible position, with the possibility to inspect it simply removing its cover.

Product pump control
Pump speed is controlled with frequency converter.
This solution allows having constant pressure at the filling valves, which means higher filling accuracy.

The parameters for each bottle size are memorized in recipes that can be quickly loaded from touch panel.

index-pdf-file-google-searchDownload Brochure
L-VMAS Filling system

RELATED VIDEO

[vc_custom_heading text=”L-VMAS FILLING SYSTEM ” font_container=”tag:h1|text_align:center|color:%23ffffff” google_fonts=”font_family:Exo%3A100%2C100italic%2C200%2C200italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C600%2C600italic%2C700%2C700italic%2C800%2C800italic%2C900%2C900italic|font_style:400%20regular%3A400%3Anormal”]

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SISTEMA DI RIEMPIMENTO ELETTRONICO A PESO BASATO SU MISURATORI DI FLUSSO MASSICI APPLICATO A MACCHINE LINEARI

IL MODERNO SISTEMA PER RIEMPIRE OLIO CON PRECISIONE

Riempimento elettronico a peso con misuratori di flusso massici.
Riempimento senza contatto tra bottiglia e valvola di riempimento.
Apertura valvola di riempimento mediante elettrovalvola pneumatica azionata da sensore di presenza bottiglia (apertura) e segnale misuratore massico (chiusura).
Riempimento a due velocità, per garantire minore tempo di riempimento ed evitare fuoriuscita di prodotto dalla bottiglia.
Regolazione del peso da riempire per ogni valvola di riempimento attraverso terminale operatore touch screen.
Memorizzazione dei parametri di riempimento per ogni formato bottiglia, con possibilità di selezionarli dal terminale operatore touch screen.
Serbatoio esterno di alimentazione prodotto completo di controllo di livello, valvola di ingresso, spray ball per il lavaggio, pompa di invio prodotto alle valvole di riempimento.
Trasferimento prodotto dal serbatoio esterno alle valvole di riempimento attraverso pompa pilotata da inverter per mantenere costante la pressione di riempimento.
Parti a contatto col prodotto in acciaio AISI 304 (standard) o AISI 316 (su richiesta).
Particolari di tenuta conformi alle normative alimentari.
Svuotamento macchina con false bottiglie ad installazione manuale collegate ad un unico punto di scarico.
Dispositivo pneumatico per bloccare le bottiglie nel collo sotto la valvola di riempimento durante la fase di riempimento.

OPZIONI & DETTAGLI
FOCUS ON: RIEMPIMENTO ELETTRONICO A PESO

Flussimetro di tipo massico VMAS
Il sistema garantisce il peso di prodotto in bottiglia attraverso un misuratore di portata.
Il misuratore massico ha come uscita degli impulsi, che vengono elaborati da una scheda elettronica in comunicazione con il PLC e con le elettrovalvole che comandano l’apertura della valvola di riempimento. Quando il numero di impulsi contati eguaglia il numero di impulsi per il formato in lavoro, la valvola di riempimento viene chiusa.

Questo sistema permette di avere un riempimento senza contatto il che significa:

Non avere la guarnizione di tenuta bottiglia, sempre critica dal punto di vista igienico;
Non avere pistoni di sollevamento;
Non avere sistemi di regolazione del livello meccanici;
Non avere il dispositivo di misura in contatto con la bottiglia (condizione tipica per i sistemi basati su celle di carico).

La macchina è fornita con false bottiglie fissate su un supporto, da avvitare manualmente al terminale della valvola di riempimento e collegate con un tubo flessibile a un tubo collettore con punto di scarico.
In questo modo è possibile svuotare la macchina alla fine della produzione o in caso di cambio prodotto.

serbatoio per acqua piatta

Serbatoio esterno
Il serbatoio è posizionato a terra, in posizione facilmente accessibile, con la possibilità di ispezionarlo semplicemente rimuovendo il suo coperchio.

Pompa prodotto
La velocità della pompa è regolata mediante un inverter.
Questa soluzione consente di avere pressione costante alle valvole di riempimento, il che significa avere elevata precisione di riempimento.

I parametri per ogni formato bottiglia sono memorizzati in ricette che possono essere caricate rapidamente al pannello operatore touch screen.

index-pdf-file-google-searchDownload Brochure
L-VMAS Filling system

VIDEO CORRELATI

[vc_custom_heading text=”L-VMAS FILLING SYSTEM ” font_container=”tag:h1|text_align:center|color:%23ffffff” google_fonts=”font_family:Exo%3A100%2C100italic%2C200%2C200italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C600%2C600italic%2C700%2C700italic%2C800%2C800italic%2C900%2C900italic|font_style:400%20regular%3A400%3Anormal”]

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SYSTEME DE REMPLISSAGE ELECTRONIQUE A POIDS BASE’ SUR DEBITMETRES MASSIQUES APPLIQUE’ A’ MACHINES LINEAIRES

LE MODERNE SYSTEME POUR REMPLIR HUILE AVEC PRECISION

Remplissage électronique à poids avec débitmètres massiques. 
Remplissage sans contact entre la bouteille et la vanne de remplissage.

Ouverture vanne de remplissage par vanne pneumatique actionnée par le signal de présence bouteille (ouverture) et le signal du débitmètre (fermeture).
Remplissage à deux vitesses, pour avoir temps de remplissage plus rapide et éviter sortie de produit de la bouteille.
Réglage du poids à remplir pour chaque vanne de remplissage par écran operateur tactile.
Mémorisation des paramètres de remplissage pour chaque format bouteille, avec possibilité de les sélectionner de l’écran operateur tactile.
Bac extérieur d’alimentation produit, avec contrôle de niveau, soupape d’entrée, boule de lavage pour le nettoyage, pompe d’envoi produit aux vannes de remplissage.
Le transfert du produit à partir du réservoir externe aux vannes de remplissage par pompe pilotée par variateur de fréquence pour maintenir constante la pression de remplissage.
Parties en contact avec le produit en acier inox AISI 304 (standard) ou AISI 316 (à la demande).
Joints d’étanchéité aptes à l’emploi alimentaire.
Vidange machine avec fausses bouteilles à pose manuelle connectées à un seul point d’évacuation.
Dispositif pneumatique pour bloquer les bouteilles dans le cou sous la vanne de remplissage pendant la phase de remplissage.

OPTIONS ET DÉTAILS

Flussimetro di tipo massico VMAS
Le système assure le poids du produit dans la bouteille par un débitmètre.
Le débitmètre a comme sortie des impulsions qui sont traitées par une carte électronique en communication avec l’automate et les électrovannes qui commandent l’ouverture de la vanne de remplissage. Lorsque le nombre d’impulsions comptées est égal au nombre d’impulsions pour le format en travail, la vanne de remplissage est fermée .

Ce système permet d’avoir un remplissage sans contact, ce qui signifie de:

Ne pas avoir le joint d’étanchéité bouteille, toujours critique du point de vue de l’hygiène;
Ne pas avoir pistons de levage;
Ne pas avoir des systèmes mécaniques de réglage du niveau;
Ne pas avoir le dispositif de mesure en contact avec la bouteille (condition typique des machines avec capteurs de poids).

La machine est fournie avec fausses bouteilles fixées à un support, à visser à mains au terminal de la vanne de remplissage, et branchées avec un tuyau flexible à un tuyau collecteur avec point de décharge.
Cette solution permet de vider la machine à la fin de la production ou en cas de changement produit.

serbatoio per acqua piatta

Bac extérieur
Bac extérieur positionné à terre, en position facilement accessible, avec la possibilité de l’inspecter simplement enlevant le couvercle supérieure.
Pompe produit
La vitesse de la pompe est contrôlée par variateur de fréquence piloté avec le signal d’un transducteur de pression positionné sur le tuyau d’envoi.
Cette solution permet d’avoir une pression constant aux vannes de remplissage, ça veut dire meilleur précision de remplissage.

Les paramètres pour chaque format bouteille sont mémorisées en recettes qui peuvent être chargé rapidement du écran operateur tactile.

index-pdf-file-google-searchDownload Brochure
L-VMAS Filling system

VIDÉO CONNEXE

[vc_custom_heading text=”L-VMAS FILLING SYSTEM ” font_container=”tag:h1|text_align:center|color:%23ffffff” google_fonts=”font_family:Exo%3A100%2C100italic%2C200%2C200italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C600%2C600italic%2C700%2C700italic%2C800%2C800italic%2C900%2C900italic|font_style:400%20regular%3A400%3Anormal”]

[:es]

ELECTRONIC WEIGHT FILLING SYSTEM BASED ON MASS FLOW METERS APPLIED TO LINEAR MACHINES 

THE MODERN SYSTEM TO FILL EDIBLE OIL WITH ACCURACY

  • Electronic weight filling system based on mass flow meters.
  • Filling without contact between bottle and filling valve.
  • Filling valve opening by pneumatic electro valve driven by bottle presence sensor signal (opening) and flow meter signal (closure).
  • Double filling speed, to guarantee reduced filling time and to avoid product splash out.
  • Weight set up for each filling valve in the operator touch screen panel.
  • Memorization of parameters set for each bottle size, with the possibility to select them from the operator touch screen panel.
  • External product feeding tank complete with level control, infeed valve, spray ball for cleaning, pump for product transfer to the filling valves.
  • Product transfer from external feeding tank to the filling valves by pump driven by inverter to keep constant pressure.
  • Parts in contact with the product in stainless steel AISI 304 (standard) or AISI 316 (on demand).
  • Sealing rubber complying with food norms.
  • Machine emptying with manual set up dummy bottles connected to one single discharging point.
  • Pneumatic device to block the bottles in the neck under the filling valve during the filling phase.

[vc_custom_heading text=”OPTION & DETAILS” font_container=”tag:h1|text_align:left” google_fonts=”font_family:Droid%20Sans%3Aregular%2C700|font_style:700%20bold%20regular%3A700%3Anormal”][vc_tta_accordion style=”modern” c_icon=”triangle” active_section=”1″]

Flussimetro di tipo massico VMAS
The system guarantees the weight inside the bottle by means a mass flowmeter.
Flowmeter’s output is in pulses, that are processed by an electronic board in communication with the PLC and with the electrovalves that drives the opening of the filling valve. When the number of counted pulses equals the number of pulses set for the working size, the filling valve is closed.

This system allows contact less filling, which means:

  • Not to have the bottle sealing;
  • Not to have lifting pistons;
  • Not to have mechanisms for the fill level adjustment;
  • Not to have the measuring system in contact with the bottle (typical of the systems based on weighing cells).

The machine is supplied with manual dummy bottles fixed to a plate that can be quickly screwed on the filling valve terminal and connected with a flexible pipe to a manifold pipe with discharging point.

serbatoio per acqua piatta

External tank
The tank is positioned on the ground, in easy accessible position, with the possibility to inspect it simply removing its cover.

Product pump control
Pump speed is controlled with frequency converter.
This solution allows having constant pressure at the filling valves, which means higher filling accuracy.

The parameters for each bottle size are memorized in recipes that can be quickly loaded from touch panel.

index-pdf-file-google-searchDownload Brochure
L-VMAS Filling system

RELATED VIDEO

[vc_custom_heading text=”L-VMAS FILLING SYSTEM ” font_container=”tag:h1|text_align:center|color:%23ffffff” google_fonts=”font_family:Exo%3A100%2C100italic%2C200%2C200italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C600%2C600italic%2C700%2C700italic%2C800%2C800italic%2C900%2C900italic|font_style:400%20regular%3A400%3Anormal”]

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